Home Addition
or Bethany and Randy Build Their Dream Home (sort of)
Before
| BEFORE - January 2003 |
AFTER - April 20004 |

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Frequently Asked Questions about the Addition
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General Plan
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Week 1 - 21- 25 April - Excavation
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Week 2 - 28 April 2 May - Footing and Foundation
Week 3 - 5-9 May - Concrete "Flatwork" - Garage Floor
Week 4 - 12-16 May - Landscaping, Etc.
Week 5 - 19-23 May - Framing the Garage
Week 6 - 26-30 May - Driveway, Sidewalk and Structural Steel
| Week 7 - 02-06 June - Framing the 1st Floor
Week 8 - 09-13 June - More Framing the 1st Floor & Start Retaining Wall
| Week 9 - 16-20 June - Framing the 2nd Floor & Adding a Roof
| Week 10 - 23-27 June - Addition Under Roof
Week 11 - 30 June - 4 July - Break on Through to the Other Side
Week 12 - 7-13 July - Joining the Two Parts
Week 13/3 Months - 14-20 July - Dust, Dust Everywhere and All too Much to Breath
Week 14 - 21-27 July - The Brickman Cometh
Week 15 - 28 July - 3 August - Choosing Material & Regrouping
Week 16 - 4-10 August - More Framing Interior Walls
Week 17 - 11-17 August - Winding Down with Much Left to Do
Weeks 18 & 19- 18-29 August - Sounds of Silence
Week 20 - 1-7 September - Insulation and Inspectors
Week 21 - 8-14 September - Drywalling Begins
Week 22 - 15-21 September - Drywalling Continues and a False Start
Week 23 - 22-28 September - At Long Last Love…er…Bricks
| Week 24 - 29 September - 5 October - Slow and Steady Wins the Race?
| Week 25 - 6-12 October - More Steady Progress
| Week 26/6 Months- 13-19 October - A Couple Visits from Webster’s Finest
| Week 27 - 20-26 October - Balcony Takes Form and More Sub-contractor Woes
Week 28 - 27 October - 2 November - Balcony Roofed and more
Week 29 - 3-9 November - Beginning to See Light at the End of the Tunnel
Week 30 - 10-16 November - 2nd Floor Painting
Week 31 - 17-23 November - Stairs, Installing fixtures & 1st Floor Painting
Week 32 - 24-30 November - Hardwood Flooring, Carpeting and Siding
| Week 33 - 1-7 December - Slowing Down
| Weeks 34 & 35/8 Months - 8-22 December - Insulating and Drywalling Garage
| Month 9 - 23 December - 18 January 2003 - Cleaning up the Details
Month 10 - January - February 2004
Months 11-12 - March - April 2004
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General Plan
The "5 year master plan" of adding a 2 car garage with rooms above it that's existed since shortly after moving in, in 1989 appears to be finally becoming a
reality. Why the decade+ wait? Didn't really need it before, as the 1,600+ SF seemed almost decadent for one
person. However, in the last 2 1/2 years, there's another 2 people living here and a lot more stuff and what was once spacious, is now feeling a bit
cramped. We figured moving to a larger space would cost us roughly as much as adding on, given the closing and moving costs (This is in part rationalization, so we don't want too much info to the contrary).
Besides we've needed a new garage door for years, so that's another $600 we're saving.Moving would have also meant leaving our neighbors, who we've grown very
attached to. Historically low interest rates, coupled with the disappearance of a meaningful mortgage tax deduction makes it seem like a "good" time to go into some serious
debt. It would almost be Un-American not to, right? In spring 2002, we began working with an architect/draftsman (Don Brockgreitens) to illustrate the
vision. After a number revisions, it was presented and accepted by the Webster Groves Architectural Review Board in January 2003.
So what's the plan?
We're planning on rerouting our less than ideal curved, sloping driveway with a relative flat straight one, leading into a basement level 2 car
garage. Above that, there'll be a Great Room at the ground level and above that two new bedrooms and a full
bath. Tying into the old house, we will:
- lose a bedroom but gain a foyer/expanded kitchen area
- replace the twisted staircases with straight ones, gaining a pantry and
extra closets in the process
- add ceiling height to the 2nd floor bedroom, which will become our master
bedroom
- add cabinets and move the sink in the kitchen
It's probably easiest to see in the drawings:

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Week 1 - 21- 25 April - Excavation
The day after Easter, things began with the removal of a tree that
saner minds (Bethany and neighbor Britt) convinced Randy was best up to a professional to
remove. Randy's all day job, took them a couple hours. On Tuesday, our general contractor, George McCandliss and Ben, arrived at 7:30 with a dump truck and a back hoe and the point of no return was upon
us. Randy stayed home from work to "help", and was the first casualty with a cut requiring 4 stitches he received while transplanting a rose bush in the front
yard. We soon no longer had a driveway, but a dirt way:
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23 April - Our drive disappears and leaves a dirt way
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But after heavy rains on Thursday, we had a very
muddy mess, that only got worse on Friday. Fortunately Saturday and Sunday were dry and we got caught up, though there was the 3 tons of fist sized rock we dumped at the curb in order to get the back hoe in and out.
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And than the rains came - giving us a muddy pit
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We had the backhoe at our disposal for the week but we never actually tried to use it, figuring it
would cost us more to redo any "work" we attempted to complete. However, several times during the week, Randy got to drive the dump truck, which isn't as much
fun as it sounds, as it had a horrible ride and the meanest gearbox ever. A new
appreciation for truckers was learned. Besides each of his trips to the dump had something go awry:
- there was the sidewalk slabs that clogged the gate preventing the debris to empty
- the gate losing a pin and nearly falling off
- and the wet clay mud sticking to the sides and refusing to let go.
Too bad there's not a picture of Randy perched precariously on the gate of the dump truck with the bed elevated, whacking at the clay in an attempt to get it out of the
truck. Worthy of Darwin Award runner-up.
In addition to the many days of rain, there was the flat tire on the backhoe.
Despite the minor set backs the hole was dug and it appears we were able to transplant three rather large
euonymus bushes. Still cleaning up was a wet, muddy mess.
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Randy with a shovel full of wet clay from the street, while George power washed the backhoe
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Week 2 - 28 April 2 May - Footing and Foundation
On Tuesday, Harold Mester & Sons came in and poured the footing after cleaning up the excavation a
bit. On Wednesday, they erected the forms and had the foundation poured by lunch
time. Thursday morning they came, pulled off the forms and were gone in about an
hour. Amazing how painless (and fast), it is when you contract out the entire task.
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The crew setting up the foundation forms
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Week 3 - 5-9 May - Concrete "Flatwork" - Garage Floor
In a fit of can do bravado (and engineering thriftiness) Randy decided that he would "contract" the concrete flatwork
(i.e. the garage floor and driveway) to himself. This was idea was buoyed by the success of replacing about a dozen sidewalk slabs and front steps in April
2000. Of course that effort was due in a great part to the group efforts of the neighbors also replacing sidewalks, particularly John Liss, who is a carpenter/concrete forms foreman and pretty much directed our
efforts. In a moment of weakness, John agreed to mentor our "flatwork" as well.
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6 May - pre garage floor and driveway mud
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Of course it had rained several times since the foundation was placed and we had a small muddy swimming pool to start
with. Dewatering the 8-10 inches of standing water in places on Monday evening involved building a minor
canal. If it wasn't for the stickiness of the clay, it might have been great fun in a 7-year-old kind of way.
Randy took off Tuesday through Friday with the first bit of business of renting an earth-moving Bobcat (with towing through the kind courtesy of the loan of the Burkett's
truck). Progress was slow at first with another flat tire (hopefully not a reoccurring theme) and getting it good and stuck for about 45 minutes by some inexperienced person how will go
nameless. It was decided to let the more sensible and joystick inclined handle the chores thereafter, except for cleaning and reloading it back on the
trailer. There was more rain but we eventually were able to pull out another ~15 cubic yards (CY) of wet clay and have it hauled off and replaced by 30 tons (~22 CY) of
gravel. While picking up lunch for the crew at McDonald's, Randy noticed them re landscaping and ended up going home with a very nice bush and several long leafy things for the yard.
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An "experienced" person (John Liss) leveling the mud with the bobcat
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It looked pretty good before another torrential rainstorm came to return it to its muddy state by
Thursday. By this point we've become quite adept at placing the giant blue tarp over everything (which might help on a resume as a grounds men for the Cardinals) so it wasn't too bad Friday
morning. We did some leveling, compacting and forming and were ready for the concrete pour of the driveway at 3
pm. Along with our contractors, we got a lot of help from Bethany's brother Micah and our neighbors Charlie and John for the placing of the
concrete. The final finishing kept Randy and John busy until just after 8 pm. With a prediction of heavy rains, the driveway pour was put off on Saturday.
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Pouring garage floor - Randy and John leveling it with Charlie, Ben, Micah and George directing the rest of the pour.
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Randy and John finish floating the garage floor (check out those leather knee pads)
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When people have suggested that it might be easier and cheaper to move than do an addition, we pointed out that we wouldn't leave a neighborhood with such wonderful and trusted
friends. Their assistance is a shinning example of why we know we've made the right
choice. We can't imagine having better neighbors.
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By Saturday neighbor Maria was helping Stephen Burkett
skate board on it with Charlie and Shelia looking on and Bethany and Maddie relaying the brick patio
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Week 4 - 12-16 May - Landscaping, Etc.
Our contractor planned for this to be an idle week, which we planned on using to pour the concrete for the driveway and sidewalk (remember we
"contracted" this portion to ourselves). The intent
was the concrete would all be done before the delivery of the lumber. However, with the rain
and worries about it being cracked/damaged during the delivery, it seemed best to blow this off until latter. Bethany re-laid the bricks for the patio that were ripped up for placing the foundation forms, extending it a bit in the
process. Randy recreated some of the stone pathways, leveled some of the dirt ruts and dug out
material for placing the sidewalks. Although that
last part sounds pretty easy, it wasn't given the 3 tons of gabon rocks we dumped 3 weeks earlier when the backhoe was
stuck. Micah helped quite a bit with this fatiguing task which was mostly
done. Randy squashed his right ring finger pretty good between two large
stones. Hopefully this isn't an ongoing theme with damaging his fingers on this project.
Week 5 - 19-23 May - Framing the Garage
On Monday, Home Depot delivered the better part of the lumber needed for the job and the framing
began. George and Ben had the garage walls up by Wednesday and it was clearly looking like
something. They pealed the brick layer off where the first floor tie in will on Thursday in preparation for
installing steal I-beams supports and the first floor trusses.
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Status over Memorial Day weekend; Compare with the January "Before" picture and note the bushes moved to where the driveway was.
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Have you noticed there's a direct correlation to the amount of narration including the weekly activity summary to the amount of participation by the author
(i.e. Randy was in DC this week)? He did do a lot more on the stone paths and regrading of the yard on the weekend though.
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Stone Paths south of the garage
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Week 6 - 26-30 May - Driveway, Sidewalk and
Structural Steel
The Memorial Day holiday made it a short week but the framing was slowed a bit by waiting on the structural steel (I-beam and posts), which were a couple days
late. In the interim, George and Ben replaced the old basement door to the brick patio that literally required a sledgehammer to shut
before. In comparison, it's a little thing but it's made a big difference.
While things slowed down, Randy took off part of the day Wednesday to help get the driveway ready for the
concrete. The steel arrived Wednesday and the 3 of us hoisted the 300+ pound beam into place but to be truthful, Randy "share" was less than a third.
On Thursday, Randy put in a half a day at the office and the guys installed the 1st floor trusses and some of the flooring before 12:30 when the concrete was due to
arrive. About an hour and a half later when it finally arrived, we worked the 7 CY into the
forms. Although we mostly new what we were doing, it was significantly harder with half the people of the garage floor
pour. We floated it for about an hour before deciding that a "broomed" finish was best for traction (and would hide the many imperfections we couldn't rid it of).
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Ben, Randy and George direct the concrete for the driveway
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Originally we were going to wait a couple weeks to do the sidewalks, but it seemed best to get it done since we got a jump on the driveway earlier in the
week. We had the requisite rain on Friday morning, which damped our clothes but not our
resolve. The sun was out by 11, the concrete was there by noon and we were done playing with it by
2:30. We definitely had the hang of it by this time, but than again sidewalks are MUCH easier to level than a 20 by 20
slab. The results are pretty good and we're very happy to be out of the mud (except for the upcoming retaining wall but lets not dwell on that too much).
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George, Ben and Randy float and finish the sidewalk
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Over the weekend, Randy worked on the landscaping.
He transplanted the zoysia plugs he saved before the start and grading other parts with topsoil from the berm he created when trying to get rid of all the patio
dirt. Maybe there will be grass there in a few weeks.
Another nice aspect of our project is seeing lots of our immediate neighbors and meeting many others who stop by to check out the
progress. We're particularly fond of the Kennedy kids, Blake and Charlotte, who have a keen affection for
sweeping. Since we have an area that continually needs to be swept up, they've visited a number of times to partake in this
"hobby". Eventually we'll work out some form of compensation, such as a copy of "Tom Sawyer", so they realize who should be the "compensators" and the
"compensatees". We'll wait a while longer though. No sense giving them too much of an education to the real world all at once (Is taking advantage of elementary schoolers a special type of sin?).
Week 7 - 02-06 June - Framing the
1st Floor
Randy was in San Francisco for work this week and Bethany decided to join him on Wednesday and stay the weekend in
Monterrey. Jane went to camp at Gr-Amy and Gr-Al's, which will be our temporary home too in a few weeks when they cut into and demo the walls in the existing house.
Without our "help" things moved along pretty swiftly with the guys getting the 1st floor mostly framed, before rains hit on Friday.
Given the brevity of this week's work summary, this seems a good time to mention that our general contractor George was one of Randy's fraternity brothers at
Rolla. Their time at the Pi Kapp house didn't overlap but they've known each other since
1987. We were
cautioned by several people to be wary of contracting with a friend but felt that the feelings of mutual trust and easygoingness out weighted that conventional
wisdom. So far it's worked out well.
Week 8 - 09-13 June -
More Framing the 1st Floor & Start Retaining Wall
A week where it rained intermittently definitely slowed
progress. The guys finished framing the 1st Floor's Great Room and putting up plywood but it didn't look very different than the end of Week 7.
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Great Room framed
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On the weekend, Randy and Micah began building a retaining wall along the
driveway. Originally, we were planned on placing a masonry stone wall there and had the rocks
ordered. Our recent trip to San Francisco, the land of stucco homes, inspired us to go with a cinder block wall covered by
stucco. It's easier, ties in architecturally with the one Bethany and Randy made in spring 2000 at the front door and should cost about 10% as
much. We only got about half done (i.e. to the point of where the steps will cut in),
though it did allow us to backfill behind it with the dirt that had been sitting on the sidewalk for nearly 2
months. I'm sure this was met with great rejoicing among the greater neighborhood who use the sidewalk.
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Randy and Micah build a wall
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Week 9 - 16-20 June -
Framing the 2nd Floor & Adding a Roof
A very productive week as the weather cooperated,
except for Thursday, and Randy was out of town again. By the end of Tuesday, the 2nd floor was
framed. By the end of the week, the guys, with some additional, help had placed the rafters and some of the
roofing plywood.
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2nd floor framing - looking tall from the back
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Randy and Bethany on the 2nd floor
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Week 9 also saw the fairly expensive ($5K), yet nearly
invisible improvement of a new, larger and non-lead water line service into the
house. The larger service was required with the addition of
the 3rd bathroom. So now we able to water the lawn
AND have someone showering at the same time. While not a huge lifestyle improvement, we really didn't have a choice.
Week 10 - 23-27 June - Addition Under Roof
The guys finished placing plywood on the 2nd floor and more importantly completed the roof on the new
addition. Home Depot installed the new garage door (HD had free installation when ordering window panels special …what a
break). The new garage door let us lock up the new space and store stuff, which came in handy as Lowe's delivered about half the doors and
windows. The rest of the doors trickled in over the next couple weeks amid a number of progressively more irate phone calls/visits and decidedly less customer
satisfaction. This essentially mirrored the number of phone calls and visits we had with the Home Depot Pro Desk over the initial lumber order, which was screwed up and has yet to be completely settled over a month
latter. It becoming real clear why many professionals steer clear of those
places. Sometime during this week, the HVAC guy began installing the new ducts in the garage.
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The View from Cornelia Week 10
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On Friday, the guys busted through the back of Jane's
closet. Given the racket, it gave a new reality to the monsters in the closet paradigm, though hopefully there won't be any lasting
trauma. Over the weekend, we moved half of our 1st floor stuff and nearly all our 2nd floor stuff into the half of the first floor that wasn't being remodeled, making things pretty
cozy. We added dust curtains and a door that swings both ways between the kitchen and dinning
room. Fortunately we located a place to get the special hinges on the last day that it was open to the public before going out of business.
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Jane's closet opens out into a whole new world
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In a moment of generosity/weakness, Bethany's folk's offered us the use of their two front guest rooms with full baths, when our contractor's broke into the old house for the new addition, and really let the dust fly.
Given Jane's current propensity for placing everything in reach in her mouth, this seemed more than just a good idea but a necessity.
We're not sure they realized it was going to be this early or that it would likely last a couple-few months
(famous last words...) but on the last weekend in June, we loaded up the truck and moved to U-City.
The cats stayed behind to "guard" the joint barricaded in the living room/dining room area with some newly hung doors.
Week 11 - 30 June - 4 July - Break on Through to the Other Side
Randy took off Monday and helped the guys at the pivotal moment of cutting through the
roof. We pulled off the west wall and the first 2 feet of roof to the next rafter and had a new wall framed in by the end of the
day. On Tuesday they did the same to the middle of the roof. By Wednesday, the roof trusses were in place with plywood on
them. And none too soon as a very short but hard rain came at about 5 pm. Fortunately the tarp got put up about 15 minutes before it
started. Before breaking for the holiday, the roof was framed and plywooded, as were most of the sides.
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Week 11 - Tuesday - George framing the 2nd floor west wall
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Week 11 - Wednesday - View of the remaining old roof joists on the 2nd floor
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Beginning
of Brick Saga: It was this week that we first met and agreed to
hire our brick contractor, a decision which we would almost immediately have misgivings
about and would regret with increasing intensity as the weeks and months
would continue. Recommended to our contractor, our initial meetings
began with displays of the bricks to be used that matched very well and
promises of beginning the following week. That didn't happen, but
we were only mildly annoyed having heard stories that in the construction
trade, masons frequently accept more work than they could get to right away.
Our schedule could handle a couple-few week delay but this proved to be only
the starts of a series of progressively more audacious untruths and lies.
To make it easier to get just the highlights of the whole sordid affair, the
brick work narrative is in maroon.
That Saturday, Bethany and Randy, with some help from the neighbors brainstormed on ideas for 2nd floor to address some problems like the master bathroom and the skylight that didn't arrive from Lowe's on their third delivery to the
house. Without going into the details, the marathon session lasted 7 hours for some of us and definitely left us feeling drained and thoroughly sick of all the decisions that have to be made and negotiated during the course of the project.
Week 12 - 7-13 July - Joining the Two Parts
John Swallow spent most of the week finishing the shingling of addition/old house connection along with adding a roof cricket and finishing plywooding the
side. Other parts of the team (George and Ben) spent most of the filling in or creating new gaps in the
floor. Filing in the gaps between the old house and addition, took some time given the differences in joist
heights. Similarly, adding holes for the staircases took time, as the joists needed to be reinforced and flooring
replaced. But by the end of the week, the staircase to the 2nd floor was roughed in.
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Week 12 Sunday - View from Cornelia
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Another part of the team (Eugene & Ethan with Randy and Ben), were the demolition crew, knocking out the wall between the foyer and Great Room on Monday and portions of basement and kitchen walls and the outside kitchen stairs later in the
week. Demolition progress was slightly hampered by the filing of the 20 CY dumpster with debris and waiting for another empty
one. For those keeping score on the landfill, add this to the 10 trips with the 7 CY dump truck (consisting of about 1/3 debris and 2/3 dirt) and a previous 10 CY of clean fill dumpster.
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Week 12 - 1st floor wall removed and 2nd floor stairs roughed in
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Randy helped the crew 2 days, and in keeping with earlier effort was
injured. This time he got stung by 4 yellow jackets/tunnel bees while doing yard work on
Friday. Fortunately the double doses of Benedryl prevented a severe allergic
reaction. Over the weekend, he cleared out the entire old garage placing the contents on rolling shelves in the new garage and augered the holes for the balcony's posts with neighbor Charlie who some post holes of his own to auger in.
Week 13 - 14-20 July - Dust, Dust Everywhere and All too Much to Breath
Monday saw the continued demolition of portions of the old house (garage ceiling and walls) and the rapid framing in of most the 2nd floor room walls, in preparation for the plumber to start
work. On Tuesday the Foyer/kitchen was demolished. There was concrete behind the tiles on the lower half, which created the dust everywhere of this week's
title. Despite putting up plastic sheets and doors, by the end of the day you could write your name in the dust on most horizontal surfaces through out the house
(yuck!). By the end of the week the plumber had begun roughing the new bathroom fixtures and half the old concrete garage floor had been removed to expose the sewer pipe to tap
into. Also by the end of the week, the new basement steps were cut and most of the 2nd floor windows were installed.
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The foyer/kitchen wall after demolition and much sweeping
up. Note: no basement steps yet.
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This also marks the end of the third month of the project, which means we should be just past the halfway
point. Any bets?
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The old garage floor before the sewer project begins.
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Week 14 - 21-27 July - The Brickman Cometh
Brick Front: Actually, unlike in the O'Neil play, they did come, but than again they really
didn't after 3 weeks delay. They did erect 2/3 of the scaffolding and dump a lot of gear on the grass but signs of bricks
yet. At least it doesn't appear that they took our $3,400 down payment to finance a trip to the Caribbean as we were beginning to wonder after a couple weeks went by with no action.
The week started off with the departure of the 2nd dumpster of demolition debris.
It was also clear that the sewer pipe buried beneath the basement floor was all bad and would need to be
replaced. So after more jack hammering and digging, the old stuff was removed and new PVC was
added. The city inspector Ok-ed the sewer work and plumbing to the new 2nd floor bathroom on Friday and we backfilled our ditch largely hiding another unseen plumbing improvements, although we did have them rough a half bath to be added latter.
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Plumbing in basement
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On Tuesday, the last set of French doors was installed replacing a pair of windows in old bedroom/new
foyer. It will be the new side entrance, once new side porch and steps are built.
All traces of the old steps were removed, replaced by flooring, giving us a new pantry and another hall
closet. Also on the framing side, the oft discussed/negotiated Master bathroom began to take form.
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Week 14 view from Cornelia after French doors added.
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On the weekend, Randy mortared the rest of the cinder block retaining wall and most of the cobblestone wall on Cornelia, getting it primed for framing steps and another concrete pour.
Week 15 - 28 July - 3 August - Choosing Material & Regrouping
It was an abbreviated construction week as efforts were concentrated on finalizing the specifics of what needed to be done and what materials to
buy. Part of the details, was Bethany and Randy locating all the electrical outlets in the addition, moving them from the original plan to better reflect the reality of the situation and adding ones that were lost in the joining of the structures.
We also spent the better part of a day with our GC George going over the details of the remaining work, the schedule, ironing out various issues and going over the remaining material
lists. We had another 10% coupon day that was driving us. In addition to about 200 sheets of drywall and more lumber, we bought most of the remaining plumbing and electrical fixtures, as well as ordering new kitchen cabinets (the old ones will be saved for the laundry closet and else
where). It sounds easier than it was. It represented the end of numerous trips to home improvements stores to select what we
wanted. Even so, there was a fair amount of "whatever" /"I don't care anymore" wariness for both of us by the end of the day.
The rough-in plumbing for the addition was completed and inspected by the
City. The work crew built forms for a few concrete pours but only completed the one over the replaced sewer line in the basement, albeit with mixed results that will take some
reworking. Also, the bricks and mortar men are still missing...
Week 16 - 4-10 August - More Framing Interior Walls
After 7 weeks of a 4-person crew working the job, it returned to just George and Ben as they continued framing the interior walls, put in the last couple windows (which took some finagling) and hung the pocket doors to the great
room. Meanwhile the electrical guys were going to town stringing the wiring.
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A new casement window replaces the old kitchen back door
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Week 17 - 11-17 August - Winding Down with Much Left to Do
Bethany and Jane joined Randy for a work trip to NYC, which provided a much need respite to being concerned about the house on a daily
basis. George and Ben finished up some additional framing (i.e. water heater closet, future basement ½ bath and under the stairs) and we received a garage full of drywall and insulation from Home Depot because we were only days away from needing
it. Famous last words as things hit a bottleneck with one of the subcontractors as discussed below.
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A garage full of drywall and insulation
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Weeks 18 & 19- 18-29 August - Sounds of Silence
Brick Front: Progress essentially stopped on the house after the concrete steps up from the driveway were poured on Monday the
18th. WHY???? Because we have no bricks on the outside of the house, which is holding up the electrician because the new service needs to placed on the
bricks. Without the new service and panel, the city inspector doesn't want to sign off on the rough-in inspection, which means, the next steps of interior work
(e.g. insulating and dry walling) can't occur.
When we last saw our Brickman back in Week 14, he was only two weeks overdo and he brought us scaffolding to placate
us. It's 7 weeks overdo at this point, though he did bring additional scaffolding and a fraction of the bricks required to do the job on Thursday the 21st (which weren't the kind he originally showed us but that's gripe
no. 37). Does that mean he started with the masonry the next week? Nooooo!
It was too hot for a couple days and then it rained (briefly) on Wednesday and then he was going to be out later in the day (Thursday and
Friday)…blah…blah…blah. I can't think of one conversation where he hasn't lied in some
form. It's exceptionally annoying and frustrating. Perhaps we shouldn't have hired Cedam Whosane and Sons Bricklayers (weak attempt at
humor). I'm looking forward to the day this is funny.
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Bricks and scaffolding but no masons
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At least by the end of the week, some schmoozing with the building inspectors indicated that we could get partial approval without the electrical panel and maybe by the end of next week things could ramp up again (on the
inside). George and Ben gutted the kitchen cabinets and counters. We originally planned to just get new doors for the old cabinets but they were all special sizes except for one, which didn't seem worth the effort.
Week 20 - 1-7 September – Insulation and Inspectors
During the week they completed the gutting of the kitchen and the HVAC guys reworked the ductwork in the old house, which was a bit of a
mess. They started insulating the walls having received a partial approval from the city to start closing things where there wasn’t a problem, even though the rough-in inspection wasn’t complete because for one thing the old electrical service is still G—hockered through the
great room.
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Kitchen Gut
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Brick Front: On Wednesday, we heard from our brick guy’s fiancée that he’s in the hospital with a suspected heart
attack. A call to the hospital to check out this story confirmed it was true much to our surprise given the lack of candor from them to this
point. So yes it did get worse with no clear resolution.
The City’s building inspector also identified a few areas where additional framing and structural support was required as well as noting that the master bedroom didn't have a window egress that met code, which means redoing the windows in there
(ugh!). The biggest issue was the new Jacuzzi bathtub planned for the master bathroom: not enough head
room. Without going into the ugly details, we now going to add a dormer so we can add a foot of height so we can comfortably stand
in the tub (why we need to stand in the tub when we have a separate shower is
still beyond us). It should only add a few thousand dollars to the cost (UGGGGHHH!!!).
On the Bethany and Randy front, we went shopping for flooring, pretty much making decisions on types and colors of carpeting on the 2nd floor and for the kitchen (black and white checkered Permastone
vinyl tiles) and have solicited
bids. We're fairly certain on having hardwood in the great room but are seeking additional options and suppliers for that
work. We've decided to defer decisions on ceramic tile in the bathrooms, still considering doing it ourselves.
Week 21 - 8-14 September - Drywalling Begins
A day was spent making the framing recommendations based on the city's suggestions and our structural engineer's
(i.e. Randy's boss Mike Dace) recommendations. Insulation continued and by the end of the week the great room had been dry
walled. So things are beginning to look a bit more finished.
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A happy Bethany showing off the Drywall in the Great Room (note: the electric
service coming in through the room from outside)
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Brick Front: It just keeps getting sillier. We found out our guy is now in jail having violated a work release agreement for a previous assault conviction (!!!) and wouldn't be out for at least 4
weeks. Apparently, he tested positive for cocaine (which apparently can cause
heart-attacks... hmm... coincidence???). Not sure we want to know any more details than that. The good news is that his employees want to “complete” the job (their word not ours) for the remainder of the
cost initially bid. So hopefully things will start moving in that direction next week, but I’m from Missouri: you’ve gotta Show Me.
Week 22 - 15-21 September - Drywalling Continues and a False Start
The guys continued the drywall, finishing the ceilings throughout. They say they got another week or so to go (the “or so” turns out to be the
case). George subbed out the framing and pouring of our concrete side entry porch and stairs, which was completed by
Friday. Visible Progress, Yeah!
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Bert enjoying the new side porch and small wall of bricks
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Brick Front: On Monday, 2 guys came in and completed (actually started) about 9% of the
job. That evening there was a disagreement about their pay with the main brick guy, who’s still in jail for 30
days. As they represented the bulk of his crew, no more work was going to be done for another 3 weeks, so after way too many chances, we decided to cancel the contract and find someone else to finish the job, even though we’re probably out about half of the initial deposit.
Week 23 - 22-28 September – At Long Last Love…er…Bricks
Brick Front:
After much ado (a serious understatement), bricking began on the garage door side of the addition with the
free (lance) masons who formerly worked and quit/fired from the jailed guy (from this point forward in this narrative they will be referred to as the
Replacements). We heard some rumors about the jailed guy and fiancée having
their biker gang friends threaten to or actually rough up one of the Replacements but didn’t find out, much less want to find out all the
details. The Replacements seemed unconcerned and they say they’ll be done in two weeks but based on the first week of work that seems
doubtful. Classy people.
On the inside, an 8-foot wide section of the master bathroom ceiling/roof was cut in order to add a dormer to allow us to
STAND inside of our new Jacuzzi tub (thanks again to the City of Webster Groves
for looking out for our bathing safety!). Out original plan was to stoop to get into and get out of the tub because to add the dormer would add thousands of $ to the costs of the
project. We added the dormer at the “suggestion” of the city inspector who wasn’t fooled in the least by our Plan B concept of “Don’t Ask, Don’t Tell” post-final inspection installation of the
bathtub. Sure it will be nicer and more useful with the dormer but the extras are beginning to add up.
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A new hole in the roof for our master bathroom whirlpool dormer
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Week 24 - 29 September 5 October – Slow and Steady Wins the Race?
There was continued work on the drywall, kitchen and master
bathroom. New casement egress windows were installed in the Master Bedroom replacing the several month old non-egress windows that didn’t meet
code. Somewhat annoying but the old NEW windows were installed in the garage adding more good light in there and we were only out about $550.
On the flooring front, we ordered hardwood for the foyer and Great Room, catching a special invitational deal
made to our
contractor. The original foyer hardwood flooring is ok (looking a little
worse for wear from construction traffic), but it would have cost more to patch and refinish than to
replace. Anyone need about 120 sq ft ½” inch red oak hardwood flooring?
Make us an offer.
Brick Front: By Tuesday, west wall done and after a day delay work began on the south wall.
Over the weekend, Randy worked on the master bathroom storage closet (i.e. the Anne Frank room) putting in insulation, drywall and replacing the access door, as well as getting started on finishing the other closets (we kept the closets as our
responsibility). There was also another 2 hours spent “working” with Home Depot over the kitchen cabinet order (in addition to the 4+ already spent).
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Cornelia or west wall
completed with brick (note: siding will
go on the 2nd floor)
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Week 25 - 6-12
October – More Steady Progress
There was continued work on the drywall, kitchen and master bathroom, which saw the placing of the whirlpool
tub. With a completed west wall, the electricians were finally able to install the new electric mast and remove the old service line which was still strung up through the middle of the
house (basically having been built around
it. We also got another 20 CY dumpster, which was about half full nearly
instantly. "Master Taper" Dave was suppose to start on Friday after putting us off for a week, and proceeded to blow us off
yet another
week. This will probably delay painting and moving in.
Brick Front: By Tuesday night the south wall was essentially finished; YEAH!
After getting paid, the Replacements only put in a few hours the rest of the
week. There was a rain day but it appears that they decided to “celebrate” with their recent booty in manners that prevented them from performing their job the next couple
days. It doesn’t appear that their provisions of joy where the kind you could purchase at
the grocery store, even if you were willing to cross the picket line.
Our General Contractor George is beginning to consider another line of work.
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West and South Brickwork from Cornelia
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Bethany holding Jane on a tour of the joint with Gramy and Gral
(Jane's 1st visit into the addition)
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Week 26/6 Months - 13-19 October – A Couple Visits from Webster’s
(and Brentwood's) Finest
Brick Front: The week started auspiciously Monday as the brick farce continued with another chapter, though certainly not the
last. The jailed brick guy’s fiancée arrived with a laborer to reclaim the scaffolding and was none to pleased that the Replacements were using
it. Tensions rose and words exchanged between them. George’s easy, non-confrontational manner helped greatly in calming things but the Replacements decided it was a good time to leave for
“lunch”. The fiancée then called Webster Groves Police Department to report missing items that had been removed weeks earlier by some by her
employees. As agreed by all, they loaded up 2/3 of the scaffolding and left. Randy witnessed the events having Discovery Day off
(a.k.a. the Federal holiday for the man who brought slavery to the New World, Columbus) but he laid low and avoided being ID-ed as the
homeowner. This seemed like an especially good idea after recalling earlier exclamations by the fiancée to George of biker gang connections and having people beat up.
That evening they returned at dusk to reclaim the remainder of the scaffolding, damaging a number of our bricks, which made us a bit
peeved. We called the police this time. After some initial exchanges of words, 3 patrol cars came in the dark (with the obligatory one blocking the roadway instead of pulling up 10
feet). Nobody seemed too interested in being ugly and thing were generally just
uncomfortable. George came over as well too. The evening ended with them paying for the broken bricks and taking some more of their scaffolding.
The remainder of scaffolding and gear was removed the following day and we
believe this is very likely the last we'll hear from either of the brick factions
to date. What our Plan C is to finish the rest of the south wall and the balcony
columns isn't clear.
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South Elevation showing start of balcony and incomplete brick work on east
wall
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In the interim, the George and Ben cleaned up the
considerable mess left by the brick guys and filled up the dumpster and things look
so much better now that it isn't a junk yard any more. The guys then
started on the balcony and got the support posts in and the floor roughed
in. It looks to be a wonderful space. On Saturday, the taper
finally arrived and began on the second floor.
On the owner front, Randy stopped by on Wednesday to admire and
take a picture of the newly cleaned driveway. While standing on the top of
the new concrete steps, while thinking he was on the porch, he stepped backed to
get a better angle on the picture.....and just like in the Road Runner
cartoons he stepped off into thin air. Fortunately it wasn't the
Grand Canyon he was taking snap shots of. Still he got banged up pretty
good falling 5 feet to the concrete sidewalk below and landing on his wrist and
head. He was delusional for a bit but did find a neighbor who had the
sense to call 911 and the Brentwood paramedics took care of him (we really got
our money's worth from the city services this week). After a dozen or two
x-rays of the head at St. Joe , they didn't find anything...(barummp-tish) but
he did have a broken right wrist. After getting it set, there is some
freedom for the fingers but he'll be handicapped for the next 4-6 weeks.
Typing is hunt and peck on the right side of the key board and there will be no
lifting of heavy things for awhile. Not that we're complaining; it could
have been much worse...it could have happened to George or Ben and that would
surely have delayed things (we're not commenting on the rumors that things might
speed up without Randy's "help").
Week 27 - > 20-26 October - Balcony Takes Form and More Sub-contractor Woes
With the reported original plan of the siding guys coming next week, George and Ben dropped stuff in the interior and concentrated on getting the balcony up for them to side around and on. Of course a phone call in the middle of the week, indicated that the siding guys hadn’t even ordered the material yet because they no longer made exactly what we wanted and there would be at least a 2-3 week delay.
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Bert enjoying the new balcony
with roof
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Our moonlighting taper/mudder showed up with a couple guys Saturday and made a good headway on the taping but there’s still another day of taping and then multiple coats of mud there after. Painting is delayed at least another week.
Another sub-contractor that ‘s annoying us was the guy who was hired to put in the dormer and re-roof the back around it. After getting the dormer in, they removed the rest of the shingles and put tarpaper down. In the process, he got a pinched nerve, which put him out for a couple weeks. A replacement wasn’t found until after minor water damaged occurred in the room below. At least by the end of the week, the roof was on before it rained again on Saturday.
Finally the correct stove arrived from Home Depot, about a month late and hours of phone calls and discussions with them.
Week 28 - 27 October - 2 November Balcony Roofed and more
The guys completed the balcony roof and ceiling and placed the Duroc flooring down in preparation for tiling to be completed sometime next spring. Randy stained and varnished the ceiling, which ended up looking particularly good. It’s nice to have something in a finished state.
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Stained and finished balcony ceiling
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The guys got a little sidetracked when in mid-week George identified a location in the house where it appears a structural header had been removed in the hallway. The ceiling joists were sagging about 3/8 of an inch. Adding a new header was a simple, yet time consuming fix as it required removing more lathe and plaster and still more the following week to get the corners and walls to line up. They also removed the foyer oak flooring and screwed down the old sub-floor to dampen the squeaking.
The sub-contractors came in and completed the roof on and around the dormer. Yeah! On Saturday Taper Dave showed up with a co-worker and continued the taping and mudding.
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Randy began staining the Great Room windows and doors
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Week 29 - 3-9 November Beginning to See Light at the End of the Tunnel
Things are look more finished in the Kitchen as the cabinet doors, counter top and vent hood (including knocking a hole through the wall) were installed. Outside, the railings for were balcony completed and aluminum wrapping was placed around the balcony posts and master bathroom skylight. Some minor concrete work to add a ledge on the west porch and balcony posts was also completed.
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- View from Cornelia of the balcony with railing
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Taper Dave showed up on Saturday with co-workers. They’re really doing an excellent job but it’s taking forever. The plan is for them to be finished next Saturday. We’ll see.
Over the weekend, Randy continued varnishing woodwork, installing cabinet doors, mudding the basement half bathroom and making closet shelves (a project that will be ongoing). While doing yard work on Saturday, one of the original residents of the house came by: Mary Jane Geitzmann. Her parents Gladys and William Mattox had the house built in 1925. They moved in that December when Mary Jane was 5 along, with her younger siblings Virginia and William III. Her mother lived there for the next 48 years until she died. Randy gave her the nickel tour of the new improvements and the old house. It was a toss up which of us enjoyed the visit more.
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Ben removing MORE lathe and plaster to get drywall aligned
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Week 30 -
2nd Floor Painting
The first part of the week the guys added risers to the basement steps and drywalled around it leaving only the garage unfinished (during this go round anyway). Randy made several sets of shelves reusing the salvaged tongue and groove floorboards from portions of the 2nd floor and also worked on the closets upstairs. We also decided to go ahead and add the cabinets above the breakfast bar area between the kitchen and foyer now instead of later (and another $600).
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The Basement stairs
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On Thursday, Taper Dave completed mudding the 2nd floor. He’s done an excellent job, particularly with the large number of corners and angles in the master bedroom where several rooflines met. Our enthusiasm was mitigated by the amount of time it took (nearly a month after he started and 6 weeks from when he said he would start) and that there was still a lot to be done on the 1st floor. Anyway way it allowed us to begin priming on Friday. Yay!
We used a sprayer, which is definitely the way to go and the entire 2nd floor was done in a few hours once we got going. Before returning the sprayer on Saturday, we got a finish coat on the ceilings and in the closets an about an hour. We used regular rollers to paint the walls of the 3 bedrooms and hallway. On Sunday, the Kennedys (Britt, Tina, Blake and Charlotte) came over and helped put on the 2nd coat and painted the door trim (returning the favor from ten years earlier when they added on). Alvan Sage (Bethany’s Dad) came over and painted 5 of the doors too. By the end of the day it was really beginning to look finished.
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Charlotte and Blake pause from helping paint
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Week 31 - 17-23 November - Stairs, Installing fixtures & 1st Floor Painting
On Monday, the guys replaced the precarious temporary 2x4 treads on the stairs to the 2nd floor with the final treads and risers in preparation for the coming of the upstairs carpet on Tuesday as we had scheduled earlier.
We called to reschedule the carpet laying for the following week, which worked out in part because they were able to move up laying carpet at Bethany’s sister Rosemary Sage’s new house.
On Tuesday the electrician returned and began installing all the outlets and light fixtures throughout the addition; a task that would take over a week.
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Bethany and Jane enjoying the new laundry room closet with
the
salvaged kitchen cabinets
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On Wednesday, Taper Dave completed sanding of the 1st floor and we were ready to start painting again. By Thursday the walls were primed and ceiling sprayed. Randy did a first coat of the yellow in the kitchen and foyer. On Thursday, George installed the Permastone tiles in the kitchen and pantry and we are quite pleased with the results.
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George cutting tile for the kitchen
floor
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On Saturday, the guys completed the base trim for the second floor in preparation for the arrival of the carpet guys.
On Sunday, Bethany began a cleaning frenzy, scrubbing EVERYTHING in the kitchen down and making it the cleanest it has ever been. The Kennedy’s showing up again to help with Britt putting a second coat of yellow and Tina doing more trim work. Randy laid tile in the laundry room closet and installed all the medicine cabinets.
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Bethany and Bert having lunch with the Kennedys in the Great Room on the 2nd Weekend Painting Party (?)
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Week 32 - 24-30 November – Hardwood Flooring, Carpeting, Siding
During the 3 days before Thanksgiving, there was a flurry of activity with over 10 guys there on Monday. Plumbers Ron and Will Oberkrom finished installing all the sinks and toilets on Monday. George and Ben installed the hardwood flooring in the Great Room and Foyer. Meanwhile the guys from Eartherton's Fashion Flooring were upstairs installing the carpet.
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George and Ben lunching on the new hardwood floor in the Great Room
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On the outside, the all-Korean siding and fascia team started their thing. They appeared to be doing a nice job but there was a serious misunderstanding between us and the salesman as to matching the architectural details (i.e. trimming the windows and eves base board). It got kind of ugly with the salesman, as he lied about what he was told and agreed to do with both George and us. Things were eventually worked out between us and one of the owners after hours on the phone and in person but the whole thing left a bad a very bad feeling in our minds for the salesman, even though the workers seemed to be good, and were very nice.
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Siding in progress
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Bethany left Jane with her mom and continued her cleaning frenzy inside, getting things back in a semblance of order in the kitchen.
On Wednesday, we moved most our stuff back over from Bethany’s parents house and slept in our own home for the first time in nearly 5 months.
We were away nearly twice as long as we originally expected. We cannot say enough nice things about the kindness, hospitality and nearly endless amounts of understanding Amy and Alvan showed us while with them.
We can’t imagine how much worse the whole ordeal would have been if they hadn’t extend the offer!
They were SUPER! Nonetheless it was good to be home again, even if it was more new house than not.
Needless to say, it will take some time to settle back in.
Over the holiday weekend, we got help from Micah, Bob, Rosemary and Matt cleaning and moving stuff, installing bathroom fixtures and doorknobs and wiring up all the phone cables previously threaded through the
addition. Unfortunately we didn't take any pictures documenting this but
they did a lot in getting us settled that first weekend.
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Randy descending 2nd floor stairs with carpet
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Week 33 - Slowing Down
Things slowed down quite a bit in December. The siding crew left on Monday, even though they missed a few windows, left some caulking undone and the gutters remained uninstalled. They came back the following week and knocked it out. The brick guys made some headway but the cold temperatures didn’t cooperate much and progress is slow there.
George and Ben spent most of the week beginning a bathroom-remodeling job around the block at our friend’s the Hales. The Hales originally wanted to start in early summer, and since we were back in, the urgency for our work seemed less pressing. G and B did come back to hang the rest of the doors, install the bridge cabinet lighting and create the railing for the 1st/2nd floor stairs.
Weeks 34 & 35 - 8-22 December - Insulating and Drywalling Garage
The most visible signs of progress were the insulating and drywalling of the garage (85% done). With the placement of the sheetrock on the wall, we could actually see the entire garage floor for the first time in months. The guys also made headway on some of the unfinished details like hanging the last kitchen cabinet, fabricating the skylight trim and moving some couches.
On the Sunday before Christmas, it was unseasonably warm allowing the brick guys to get in another day, which translates to about 6 courses of bricks.
Following the drywalling, Randy began the installation of the garage door opener, spending a couple hours working with the salvaged one before giving up and buying a new one from Sears.
With the required replacement parts (remotes and wiring), it was cheaper to buy a whole new unit than the individual parts even though the guts of the unit were fine. Materialism in America.
Month 9 - 23 December - 18 January 2003 - Cleaning up the Details
George and Ben took two well-deserved weeks off for the holidays and for the first time in month we didn’t write a check for over a thousand $ for over a week.
As we ended the year we couldn't help celebrating a milestone of sorts as we were able to park both cars in the garage for 1st time (and just in time for
bad weather). Note: presence of mortar mixer and blue tarped covered sand.
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View of back patio with brick work almost done
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Month 10 - January-February 2004
In February, the iron railings for the side porch were finally installed, which makes for a much safer ascent from the driveway (but alas 4 months too late for Randy’s broken wrist and concussion, which have had some lingering effects in the new year).
The city’s final inspection of the electrical work resulted in a few minor fixes taken care of by Volz, who are also doing our neighbor the Liss's addition. I think our recommendation of them to our neighbor helped settle some minor billing squabbles at the end in our favor.
The end of February saw the brickwork finally completed after an 8-month roller coaster. I’m not sure who was gladder, us or the neighbors who kept enduring the mortar sand wash from our driveway down the street to theirs.
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View of the finished 1st floor Newel post with Bethany and a squirmy Jane
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Months 11 and 12 - March and April 2004 - What a Difference a Year Makes! (?)
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Early March - A view of the back of the addition from our neighbor's back yard
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So, "When are you going to be done with the addition?" you ask...
Well that’s a good question. Let’s start by saying this addiiton is really more of a journey than a destination… Which translates into: we ain’t there yet and won’t be 100% for a while.
On 10 March the city of Webster Groves signed off on the final inspections, so as far as they and our contractor are concerned we are done.
However, there’s roughly another 3-5% of the project left that we kept back for ourselves, such as landscaping projects, all the trim on the 1st floor (which will be made to match the original house woodwork), tiling the two upstairs bathrooms as well as the first floor balcony floor, cleaning up the basement “storage yard”, constructing built-in book cases in both the living room and the great room, etc.
The list of things is long enough that it’s clear that competition times will extend into FY-2005 and beyond.
In March, the warmer spring-like days inspired Randy to relay the stone and brick pathway -he went from the driveway to the patio and leveled off the surrounding slopes.
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Jane standing on Randy's re-laid brick and stone pathway
from the drive to the patio
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